Custom High Speed Full Automatic Printing Die Cuting Ink Printing Machine for Carton Box
Product Introduction
1. The IoT computer touch screen PLC servo system controls the order adjustment of various printing units and die-cutting positions. The machine can be operated locally through traditional methods or remotely by authorized operators. The manufacturer can remotely maintain the program. The paper feeding department is equipped with a machine rear monitoring system, which facilitates the paper feeding operator to understand the real-time information of the machine rear (can be remotely monitored through wireless network).
2. All transmission rollers are made of high-quality steel, with a hard chrome plated surface hardness (60-65 degrees) and surface grinding.
3. The transmission gear is made of 20Cr high-quality alloy steel ground and heat-treated with Rockwell
Hardness ≥ 60 degrees.
4. The whole machine unit is electrically separated, pneumatically locked, and pneumatically locked for continuous operation during travel
Ring a warning to ensure the safety of operators.
5. There are different ringtone prompts when the device starts and stops.
6. Host dual hand start button to ensure operator safety.
7. The equipment is equipped with emergency stop switches at the front, middle, and rear respectively.
8. There are indicator lights (LED tri color) indicating when the device is powered on, standby, running, and abnormal
Indicator lights and LED electronic large screen display.
9. Emergency stop switches are installed in each unit of the entire machine, which can stop the electric movement of the unit in each individual group,
Ensure the safety of internal operators
(Note: The movement of each unit of the machine is dragged by the paper feeding group).
10. The entire electrical system adopts internationally renowned brands, intelligent electromechanical integration design and programming optimization algorithms. The positions of each baffle in the paper feeding section of the whole machine, the three-axis high-power high-speed digital servo leading edge paper feeding, and the X and Y positions of the printing plate are all inputted with the carton specifications through a touch screen computer, automatically adjusted, servo controlled the phase operation of the printing plate cylinder, and the printing servo system adjusts the phase to zero, pre adjustment and fine adjustment. The die-cutting rubber pad roller servo linear speed compensation function, rack type quick adjustment of all paper guide wheels, die-cutting design without plate cutting die and new pre pressure line wheel, shorten the time of paper feeding, printing brush, die-cutting adjustment machine with high accuracy, simplify operation, integrate one machine, and make technology more advanced.
| Product Name |
Ink Printing Machine |
| Plate Roller Diameter(Including plate thickness of 7mm) |
¢305mm |
| Roller Length |
2200mm |
| Design maximum speed |
380pieces/min |
| Working speed |
340pieces/min(20000 sheets per hour) |
| Maximum printing size |
920×2200mm |
| Maximum paper feed size |
920×2400mm(with a spacing of 1100x2400mm) |
| Minimum paper feed size |
320×400mm(maximum minimum size 280*400) |
| Adapt to cardboard thickness |
2-11mm |
| Wall panel thickness |
60mm |
| Overprint error |
≤±:0. 50mm |
| Slotting and die-cutting error |
≤±:1.0mm |
| Whole machine power |
45KW |
A. Paper feeding section (three servo pressure free leading edge paper feeding platform)
1) The main control panel is controlled and operated by a touch screen, frequency converter, and control buttons, making it convenient and reliable.
2) The host startup is controlled by dual buttons to ensure the safety of both the operator and the host startup.
3) Can be fed continuously or intermittently (with a counter) (can be selected or fed intermittently as needed).
4) Set the paper supply count, display the production quantity, and automatically stop feeding when the preset quantity is reached.
5) Left and right, the position of the front and rear baffles is controlled by computer electric control, and the left and right movements are automatically adjusted according to the size of the slotted part
6) Electric eccentric synchronous adjustment clearance for front baffle.
7) Fully digital servo three-axis leading edge paper feeding, 7.5KW fan, suction assisted paper feeding, adjustable frequency conversion air volume according to different cardboard bends, smooth paper feeding.
8) The dual fan vacuum dust removal device uses a brush to remove paper scraps from the surface of the cardboard, which are then sucked into a dust bag for storage by a vacuum cleaner to prevent repeated pollution of the workshop environment. The leading edge adsorption fan is also equipped with a dust bag at the air outlet.
9) The paper feeding roller is made of seamless thick walled steel pipe, wrapped with wear-resistant soft nitrile rubber, and equipped with an elastic and pneumatic pressure free suspension mechanism, which not only maintains elasticity but also ensures surface wear resistance, and cooperates with servo to prevent the fed cardboard from being compressed and corrugated, maximizing the original compressive strength of the cardboard.
10) The seamless steel pipe under the paper feeding roller is finely ground and embossed on the surface, and then coated with a hard network treatment.
11) The two roller transmission adopts a cross slider coupling to reduce wear and make the transmission smoother.
12) The machine clutch adopts electric control of the machine clutch, and is equipped with a continuous alarm warning light during travel to ensure the safety of the operators.
13) The transmission shaft is equipped with a friction clutch to prevent motor burnout in case of misoperation or overload.
14) Paper feeding department, printing department, slotting department, program controlled automatic zeroing of the whole machine, order management.
15) Pneumatic printing grouping lock shaft device.
B.Printing department (one color per group)
1. Printing plate roller
1) The printing plate roller adopts a weighted wall thickness design, with an outer diameter of ф 290mm (including plate thickness and outer diameter of ф 304mm)
2) The printing roller is made of high-quality thick walled seamless steel pipe, and the surface is finely ground and plated with hard chromium.
3) Multi level dynamic balance correction ensures smooth operation and guarantees printing quality.
4) Scroll hanging plate, double-sided locking, ensures accurate, convenient, and fast alignment of the hanging plate.
5) Full board hanging groove, suitable for 10mm hanging board strips.
6) When loading and unloading printing plates, the foot switch electrically controls the forward and reverse rotation, which is convenient and flexible.
2. Embossing roller
1) Thick walled large-diameter seamless steel pipe, surface polished, hard chrome plated.
2) Multi level balance correction ensures smooth operation.
3) The gap adjustment of the pressure roller adopts a computer-controlled electromechanical self-locking structure, with an adjustment range of 2-11mm.
3. Ink transfer mesh roller
4. The mesh roller is equipped with four steel rollers, one printing and two printing 230 line ceramic rollers, and three printing and four printing 260 line ceramic rollers
1) The mesh roller is configured with thick walled seamless steel pipe surface precision machining, and then the surface is pressed with hexagonal high ink content mesh points to ensure that the mesh points are fine, evenly arranged and consistent.
2) Consistent network and even ink application extend the service life of printing plates and rubber rollers. Realize uniform printing without white exposure and clear and smooth small fonts and lines in the printed solid version
3) Cooperate with the pneumatic automatic lifting device of the paper feeding system (the screen roller descends and comes into contact with the printing plate during printing,
When stopping printing, the mesh roller rises and separates from the printing plate.
Note: Origin of Mesh Roller: Wuxi Yudong (Domestic Famous Brand)
4. The ink mixing mechanism adopts a rubber roller ink transfer mechanism,
1) The rubber shaft of the ink spreading mechanism is made of thick arm steel tube precision machining and then surface hung with imported nitrile rubber high-temperature vulcanization. The pressure is uniform and the ink amount is evenly distributed, effectively extending the service life.
2) The gap adjustment adopts a self-locking structure, with an adjustment range of 0-3 mm.
Note: Origin of rubber shaft mechanism: Jizhou Chunfeng Group
5. Phase adjustment mechanism
1) Planetary gear structure.
2) The digital touch screen displays the phase position, making operation more convenient, intuitive, and accurate.
3) The printing phase is controlled by PLC computer monitor, servo digital control, and 360 ° adjustment (operation)
Both turning and stopping can be adjusted.
4) The printing plate roller adopts servo motor to adjust the phase. Fast zeroing and tuning speed, high tuning accuracy.
6. Ink cycle structure
1) Pneumatic dual diaphragm pump, pulsating ink supply method, stable ink supply, easy operation and maintenance.
2) The large oil ink filter, ink cartridge, and large-diameter ink circulation pipeline thoroughly filter impurities, are not easily corroded, and are easy to clean.
7. Printing phase fixing device
1) Pneumatic point position bayonet brake mechanism, when the unit separates and adjusts the phase, the brake mechanism
Limit gear rotation and maintain the fixed point of the original tooth position.
8. Axial adjustment mechanism
1) The Y-axis adopts a computer electric adjustment mechanism, a mechanical large screw spline connection, a heavy-duty lateral pressure rail design, electronic limit, one key zeroing, and a control range of ± 5mm.
2) Digital PLC touch screen display position indication makes operation more convenient, intuitive, and accurate.
C. Pre press line die-cutting department (equipped with a new type of wire pressing wheel)
Die cutting and slotting accuracy ± 1.0mm
1. Operation function
1) The knife mold and the Youli rubber roller are automatically separated by the cylinder eccentric device without die-cutting, which can
Reduce the no-load load of the machine while extending the life of the Yuli glue and knife.
3) The phase is digitally adjusted 360 ° by PLC control (both operation and stop can be adjusted).
The die-cutting department adopts servo pad roller linear speed drive to maintain the pad linear speed consistent with the host, reducing pad wear and waste. Make the size error of die cut cardboard controllable.
5) The machine is equipped with a Youli glue correction device, which can repeatedly correct the rubber roller before use.
1) The outer diameter of the knife roller is ф, 305mm, excluding the plate diameter of 260 (the die-cutting section plate roller is equipped with a steel quadruple slotted knife mold free plate system, and the size adjustment method is manually adjusted.),
2) The plate roller is made of thickened seamless steel pipe material and precision machined by a machining center.
3) Multi level balance correction increases operational stability and die-cutting aesthetics.
4) Applicable knife height 25.4mm
3. Rubber pad roller
2) Thickened structural steel seamless steel pipe material surface grinding, wrapped with Yuli rubber pad on the outside
3) Multi level balance correction to increase operational stability
4) Manually adjust the gap between the tool and the die.
5) Rubber pad thickness 10mm, width 250mm
6) Mechanical horizontal 40mm, swimming device
7) The rubber pad roller is equipped with a servo differential compensator, which can track the linear speed of the die roller, so that the trimmed rubber pad roller has the same linear speed as the die roller, to ensure the uniformity of die-cutting dimensions for different processing batches of the same variety.
Dongguang Hongyu Machinery Trading Co., Ltd. is located in Dongguang County, Cangzhou City, Hebei Province, a world-renowned packaging machinery base. Since its establishment in 2004, it has been dedicated to providing customers with high-quality cardboard machinery equipment, accessories, and solutions. As a professional machinery trading company, we are committed to becoming a leader in the field of carton machinery trading. Through continuous technological innovation and excellent customer service, we have won wide recognition in the industry and provided a large number of high-quality products for the international packaging industry.
Business Scope:
- Sales of mechanical equipment and accessories: We provide a range of industrial machinery and equipment, including but not limited to CNC machine tools, automated production lines, robot systems, etc.
- Technical Support and Services: Provide comprehensive technical support, including equipment installation, debugging, maintenance, and upgrade services.
- Customized solutions: Provide customized mechanical solutions based on customer needs to meet specific production requirements.
- International trade: Our business covers the globe and we have established stable cooperative relationships with suppliers and customers from multiple countries and regions.
Core Advantages:
- Professional team: We have a team of experienced engineers and technicians who can provide professional consulting and technical support.
- Quality Assurance: We strictly control product quality to ensure that every device meets the highest industry standards.
- Customer first: Always prioritize customer needs, provide personalized services, and respond quickly.
- Continuous Innovation: Investing in research and development, constantly introducing new technologies and products to maintain market competitiveness.
Company Vision:
Our goal is to become a leading global machinery trading company, creating greater value for our customers through continuous technological innovation and excellent service.
Q: Are you a factory or a trading company?
A: We are a direct manufacturer located in Dongguang County, Cangzhou City. Welcome to visit our factory! If you want to visit the factory online, we can also have a video call.
Q: How do you ensure your quality?
A: 1.Trustworthy and long-term cooperative raw material suppliers;
2. Skilled and experienced engineers and workers;
3. Mature quality control system;
4. Designate a dedicated person;
5. Advanced production workshop.
Q: Do you provide customized services?
A: Of course, both OEM and ODM are acceptable.
Q: How is your after-sales service?
A: 1. A dedicated after-sales team will be online 24/7;
2. Can provide on-site guidance for installation;
3. Spare parts warranty for one year.
Q: What payment terms do you accept?
A: We usually accept wire transfer payments, and we require a deposit of 30% of the total amount, with the remaining 70% to be paid before delivery. However, we can also accept letters of credit.
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